• iSDP<span>DIRECT PRESS SERVO ULTRASONIC METAL WELDER</span> 1
  • iSDP<span>DIRECT PRESS SERVO ULTRASONIC METAL WELDER</span>

iSDPDIRECT PRESS SERVO ULTRASONIC METAL WELDER

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Production information

iSDP series is DONGHO new generation of direct press servo ultrasonic metal welder, with ultrasonic system technology synchronised with Europe and USA. The stacked energy introduction method increases the vibration energy transmission, and the high frequency (20KHz) amplitude and pressure cause two larger workpieces to rub against each other generating heat to quickly fuse together.The iSDP series can be set up with a variety of parameters to program the welding process according to your product's needs. 100 % servo motor control, quality control using graphical analysis. Tighter standard deviations and process capability, ensure the best results for welding non-ferrous metals and alloys. The process is energy-efficient and suitable for welding thick sheets and large cross-sections of wire, etc.
 

Main feature

  • The sixth generation iQS operating system, multi-level password protection and hierarchical authorization.
  • UTC embedded stacked series of high-end processors to achieve high-speed and extreme control.
  • Leading 10-stage speed and pressure control, intelligent drive system enables the welding machine to reach 6 sigma, endowing DONGHO with stability, accuracy and reliability.
  • Larger welding area (welding materials such as copper wire or aluminum wire of different contact parts with a cross-section of 60mm2 to 160mm2).
  • Suitable for metal welding to ensure good contact in welding large areas or thick sheet materials.
  • Support MES, DPS system and self-developed DataLog to cooperate with 5G application.

Specifications

  • Model
    iSDP
  • Voltage
    380V
  • Frequency
    20KHz
  • Power
    4000W-12000W
  • Motion System
    Servo control
  • Operating device
    7" color touch screen

Application

The iSDP series is suitable for a wide range of applications including cable assembly and battery production, also including high voltage cables, battery terminals and battery connectors, all combinations of copper and aluminium are possible, especially complex hybrid connections, for both standard and special forms of battery cells.
 

Typical application

  • Copper strand terminal node
  • Copper and Aluminum Stranded Wire - Access Node
  • Stranded hybrid connection
  • Stranded braided wire
  • Multi-strand wire splicing
  • Final compression of the paint line
  • Aluminum stranded wire
  • Cable connections for high current applications
  • Ultimate Compression High Flex Cable
  • Compressed Copper Braid
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